Turn Your Concept into a
High-Performance Magnetic Assembly
From raw material selection to magnetic circuit simulation.
We engineer custom magnetic solutions that optimize efficiency, reduce weight, and ensure manufacturability.
Engineering Beyond the Magnet
Buying strong magnets isn’t enough. You need an optimized magnetic circuit. We solve common engineering challenges.
Circuit Optimization
We analyze the flux path to maximize holding force or torque while minimizing magnet volume, saving you material costs.
Thermal Stability
Selecting the right grade (N, M, H, SH, UH, EH) based on your operating temperature and demagnetization curves.
Protection & Reliability
Design suitable coatings (Ni-Cu-Ni, Epoxy, Parylene) and encapsulation (sleeves, potting) for harsh environments.
Advanced Simulation & Development
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2D/3D Finite Element Analysis (FEA)
We use industry-standard software (e.g., ANSYS Maxwell, COMSOL) to visualize magnetic flux density and verify performance before prototyping.
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Material Grade Selection
Customizing BH curves to meet specific torque constants (Kt) and back-EMF requirements for motors and generators.
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Design for Manufacturability (DFM)
Our engineers ensure your design can be mass-produced efficiently, optimizing tolerance stacks and assembly adhesives.
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Prototyping & Validation
Rapid 3D printed fixtures and magnetic testing (Gauss readings, Flux survey, Pull force test) to validate simulations.
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Specialized Assembly Types
We have extensive experience designing and assembling components for:
High-Speed Rotors
Sleeve reinforcement (Carbon fiber/Steel) for IPM/SPM motors to prevent magnet detachment at high RPM.
Halbach Arrays
Specialized magnetization patterns to augment field on one side and cancel it on the other. Used in linear motors and medical devices.
Magnetic Couplings
Non-contact torque transmission designs that ensure hermetic sealing for pumps and mixers.
Linear Motor Tracks
High-precision multi-pole magnet tracks with extreme flatness and position accuracy.
Holding Assemblies
Pot magnets, channel magnets, and custom latching systems optimized for max pull force.
Sensor Magnets
Diametrically magnetized rings and discs designed for Hall Effect sensors and encoders.
How We Collaborate
Consultation
Send us your requirements, 2D/3D drawings, or just a rough concept sketch.
Simulation & DFM
Our team runs magnetic simulations and proposes design optimizations for cost/performance.
Prototyping
We produce samples (typically 7-15 days) for your validation and testing.
Mass Production
Standardized manufacturing under ISO 9001 / IATF 16949 quality control.
Ready to optimize your magnetic design?
Get a free engineering consultation and simulation report for your next project.
Contact Engineering Team